Z Corporation- 3D Printers "Applications"

   Concept Modeling

Z Corporation 3D Printers are capable of creating early stage concept models of any complexity directly from digital data, quickly and inexpensively. A typical part can be printed in a few hours.

:: Z Corp. Customers

Cleveland Golf.

General Motors.

Millipore Inc.

:: Problem

The Z Corp. Solution Provides the Ability to:

Perform Iterative Design Quick, inexpensive models make it possible to print multiple pieces during the course of a project and use the models not only to present, but also as part of the creative process.

Communicate with Clients Functional appearance prototypes are useful in solving problems and obtaining agreement on a design direction.

Communicate Across Distances Z Corp. parts can be sent to key contributors, providing more concrete data than a screen shot or paper printout.

Identify Problems Early Z Corp. parts provide a fast and efficient way to identify issues and challenges with a design very early in the process.

Achieve Consensus on a Design A physical model allows members of the design team to fully understand the pros and cons of design concepts, making the consensus process easier.

Perform Ergonomic Testing Quick and inexpensive concept models allow designers to test the ergonomics of the design and conduct shape studies in the industrial design process.



   Finite Element Analysis

Z Corp. 3D Printers can be used to output finite element analysis data in full color. The parts are used to enhance communication among project teams and aid in the discovery of design flaws early in the design cycle.

:: Z Corp. Customers

Constar Packaging.

Ford.

Daimler Chrysler.

:: Problem

Clear communication between designers and manufacturers is crucial during the design process, because the discovery of design flaws early in the process prevents unexpected costs and delays. In a product design process, it is crucial that everyone on the team fully understands the design and is able to provide valuable feedback. The Z Corp. 3D Printer dramatically improves communication within the design process.

:: The Z Corp. solution provides the ability to:

Communicate with Customers Z Corp. 3D Printers are capable of creating appearance prototypes directly from digital data, quickly and inexpensively. Full color models representing FEA output allow engineers to communicate concept designs to the customer.

Communicate Across Distances Z Corp. parts can be sent to key contributors, providing more concrete data than a screen shot or paper printout.

Identify Problems Early Z Corp. parts provide a fast and efficient way to identify issues and challenges with a design very early in the process.

Achieve Consensus on a Design A physical model allows members of the design team to fully understand the pros and cons of design concepts, making the consensus process easier.

Print Full Color Parts The Z Corp. 3D Printer is the only rapid prototyping machine capable of outputting FEA data because of its unique ability to create full-color parts quickly and inexpensively.



   Functional Testing

Companies in a variety of industries use Z Corp. parts for functional testing of new design concepts.

:: Z Corp. Customers

Whirlpool.

Wescast Industries.

Kyocera.

:: Problem

Z Corp. parts can be infiltrated with the Z-Max epoxy to dramatically increase their strength, temperature resistance and humidity resistance. The added strength of the parts gives them the ability to be machined, drilled and tapped allowing the parts to be assembled with manufactured parts.

:: The functional prototype parts can then be used for:

Wind tunnel testing.

Form and fit testing.

Airflow testing.


   Metal Casting

Traditional casting methods require the production of a pattern used to create the mold. The creation of the pattern adds time and cost to the casting process, making it difficult for engineers to obtain fast-turnaround metal prototypes.

:: Problem

Z Corp. 3D Printers are capable of directly printing mold cavities and inserts using ZCast powder, a plaster-ceramic composite appropriate for metal casting. The molds are used in the casting of non-ferrous metals.

:: Zcast technology provides:

The ability to quickly prototype metal parts by directly printing molds and mold inserts.

The elimination of costly pattern and tool production for prototype casting.

A dramatic time & cost savings in the production of near-net shape castings.

A fast and inexpensive alternative for sand casting, die casting, and investment casting.


   Presentation Models

Z Corp. 3D Printers are capable of directly printing mold cavities and inserts using ZCast powder, a plaster-ceramic composite appropriate for metal casting. The molds are used in the casting of non-ferrous metals.

:: Z Corp. Customers

Graco.

Pelican Products.

Giَ Style.

:: Problem

Manufacturing companies face the challenge of staying ahead of the competition by delivering innovative products to market quickly. The race to maintain shelf space in major stores requires companies to develop a rapid response to competitive threats. Therefore, collecting valuable market feedback is a crucial step in the design cycle.

:: Presentation models can be used for:

Focus group testing.

Mock-ups for design review.

Assembly with manufactured parts for a complete prototype.

Sales demonstration models.


 

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